Research

Paper

TESTING March 19, 2026

A Passive Elastic-Folding Mechanism for Stackable Airdrop Sensors

Authors

Damyon Kim, Yuichi Honjo, Tatsuya Iizuka, Naomi Okubo, Naoto Endo, Hiroshi Matsubara, Yoshihiro Kawahara, Naoto Morita, Takuya Sasatani

Abstract

Air-dispersed sensor networks deployed from aerial robotic systems (e.g., UAVs) provide a low-cost approach to wide-area environmental monitoring. However, existing methods often rely on active actuators for mid-air shape or trajectory control, increasing both power consumption and system cost. Here, we introduce a passive elastic-folding hinge mechanism that transforms sensors from a flat, stackable form into a three-dimensional structure upon release. Hinges are fabricated by laminating commercial sheet materials with rigid printed circuit boards (PCBs) and programming fold angles through a single oven-heating step, enabling scalable production without specialized equipment. Our geometric model links laminate geometry, hinge mechanics, and resulting fold angle, providing a predictive design methodology for target configurations. Laboratory tests confirmed fold angles between 10 degrees and 100 degrees, with a standard deviation of 4 degrees and high repeatability. Field trials further demonstrated reliable data collection and LoRa transmission during dispersion, while the Horizontal Wind Model (HWM)-based trajectory simulations indicated strong potential for wide-area sensing exceeding 10 km.

Metadata

arXiv ID: 2603.18861
Provider: ARXIV
Primary Category: cs.RO
Published: 2026-03-19
Fetched: 2026-03-20 06:02

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Raw Data (Debug)
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